Featuring five-door supercar styling, and some of the nicest engine notes to grace an executive car, the Rover SD1 has a place in the hearts of most car enthusiasts today.
However, when it was new, poor build quality, flaky paint, and the poorimage of its builder meant that its sales potential went unfulfilled in the UK. A lost opportunity if ever there was one...
British bulldog

uring the Sixties, Rover had enjoyed
considerable success with their P6 model. This car, along with the Triumph 2000
had basically created the template for the middle management car: larger and
more plush than family man's Morris or Ford, but not as grand as the director's
Daimler. In the prosperity of the Sixties, these two cars had carved up this
new market between themselves and had both been profitable ventures for Leyland.
Both cars had been developed throughout their lives, the Triumph receiving a
new and more aggressive Michelotti
"face" and an upgunned 2.5-litre engine; the Rover most successfully
receiving the ex-Buick 3528cc V8 engine, in the process becoming a car loved
by the pushy young executive and the Police alike.
As Rover and Triumph were now part of Leyland cars, it seemed logical that both cars would need to be replaced by a single car. Devising the best plan to achieve this, however, was not so straightforward. Rover and Triumph still operated separate management structures, possessed separate drawing offices and were still fiercely competitive with each other. As detailed in "The Whole Story", the merger was taking its toll on management, so the engineers and product designers were pretty much left to get on with things themselves.
Rover had been quietly working on some interesting projects, such as the P6BS supercar and the P8 “super saloon”, intended to replace the P5 saloon, so oft-used as ministerial transport. Triumph were busying themselves with the gorgeous Stag and working on rationalising the Toledo/1300 range. Development of a replacement for Rover's P6 and Triumph's 2500 only got underway in 1969, with each division working on its own model.
BLMC's executive car is a Rover...
Work by Rover began in earnest following the launch of the Range Rover in March 1970, and the new car rapidly took shape. As with the P6, David Bache did not want a contemporary design; when it came to his new car, he wanted something that was ahead of the game, and with the P10, he decided very early in the development phase that he wanted a hatchback configuration, and that he wanted the Rover to look exclusive.
Rover/Triumph "shoot-out"
In the initial stages of planning a new excutive car for the Seventies, both
the Triumph drawing office (Canley) and their opponents at Rover (Solihull)
came up with competing designs. This picture was taken at the internal competition
between the two divisions of BLMC, where Lord
Stokes and John
Barber had a final say in which design would go on to become the production
car. The two Triumph Puma proposals are on the left - Bache, produced five scale
models on the right (the final one chosen to become the SD-1 was the fourth
from front). Note the Gullwing design at the rear of the Solihull presentation
room - Bache was heavily into this concept - and the small Gas-Turbine Rover
model at the front.
While David Bache worked on Rover's model, initially to be called the P10, Triumph's design team worked on a Michelotti-styled scheme codenamed Puma in consultation with William Towns. Basically, this internal competition was brought to a close when Leyland's management, headed by Donald Stokes, brought both teams together in February 1971, with a view to the better of the two cars becoming the new large Rover/Triumph saloon. In this “head to head” competition, Rover's car was adjudged to be superior by Donald Stokes and John Barber, so development resources were exclusively directed to David Bache's design.
This result proved to be a happy coincidence, as there was already a feeling that the new large car should be marketed only as a Rover. After all, Triumph's range at this time consisted of smaller cars (later to be umbrella'd under the Dolomite name) and the slightly cheaper of the two ranges in the 2-litre class (Triumph 2000/2500). Thus, it was decided that a smaller car could be developed in the future to replace the Toledo/Dolomite, and badged as a Triumph. It was at this point in the development of the car that the P10 was renamed RT1 (denoting Rover-Triumph), to signify that this was a car that integrated both Triumph and Rover engineering.
SD1 is born...
By late spring 1971 Jaguar, Rover and Triumph were grouped together under the Specialist Division banner because of this internal re-organization within British Leyland, the project was given a new name: SD1 (for Specialist Division). At this early stage of development, it was obvious that the new car would use the ex-Buick V8 engine that had provided service in the P5B and P6B models and would have gone into service in the P8 model.
Extensive work had already taken place on this power unit in order to produce the required power output for the larger P8 model and it was logical not to allow this work to go to waste. Obviously, now that Jaguar occupied a unique and prestigious niche right at the top of the Specialist Division, there would be no requirement for the 4.4 litre version of the V8 engine to be used, but even that did not go to waste, finding its way into the Leyland-Australia P76 model as well as the Australian version of the BMC/BLMC Terrier truck.
In July 1971 and after much engineering development work, the SD1 had reached the full-scale model stage and when Management viewed the project, they were very impressed with the designs that were being mooted. It was at this point that the styling was yet to be finalised by Bache, but the British Leyland board gave the SD1 the green light for production on the strength of what they had seen so far.
Not only had David Bache been working towards the five-door hatchback that the SD1 eventually became, but he also pushed forwards on a wilder proposal, which incorporated gull-wing doors – a concept that he believed was a viable one, but which his colleagues around him were not so sure of. The gull-wing idea was dropped on cost grounds, but not before full-sized models of his idea had been built. In later years, when he was in the position of head of Product styling for BL, he attended a designers’ conference, where he was still keenly trying to sell the concept to anyone that would listen.
Engineering the new car
SD1 Clay model poses alongside some rather exotic Italian machinery for comparative
purposes. (Picture supplied by Ian Nicholls).
One thing was very evident on the Engineering front for the new car; the range of engines available for the new car was very limited. Obviously, the V8 engine was settled, but the question of what to power the smaller engined versions that would be required to directly replace the Rover 2200/Triumph 2500 model was still unanswered. The then Current 2-Litre Rover engine was considered less suitable for use in a ‘seventies executive car, being as it was by that time, a rather unrefined unit, so it was deemed that the 6-Cylinder Triumph engine would be used.
As events transpired, the plan to add a overhead camshaft head to this unit was dropped when it became obvious that the straight six required more extensive development – and so, a practically new engine was developed in its place, the Triumph unit acting merely as a starting point. As it happened, this would prove to be an excellent marketing ploy, as Executive car buyers were becoming increasingly demanding in their tastes nothing less than six cylinders in their wagons would do.
No consideration was given to using the Austin-Morris E6 engine, as the spirit of rationalization had not yet entirely taken hold at BLMC – whether it was a suitable engine anyway was debatable because in twin-carburettor form, it produced only 110bhp. However, in an in-line application, the '1750' stroke could be applied to the E6, giving 2622cc. This is what was used in the South African built SD1, as well as in some of the Australian P76 and Marina models. An engineer who went out for the SA launch admitted that the 2.6-litre E6 was much smoother and livelier than the 'Triumph' SD1 engine.
This disguise was designed to keep the likes of Hans G. Lehmann, scoop photographer
extrordinaire, confused as to what it was he was actually photographing! In
this case, even a seasoned BL-anorak would have trouble identifying this!
Six-cylinder delays
Because the make up of the Six cylinder engines was finalised well after development on the SD1 had started, it was decided that the new car would be launched in Two phases: The V8 engined model coming first with the Six cylinder models following later – as and when the new engines came on stream. This “strategy” thereby gave the SD1 two bites of the cherry as far as publicity was concerned, effectively allowing two new product-launches.
While the issue of engines was being decided, development on the SD1 continued apace and Bache continued his work on the SD1’s styling. In November 1971, a further full-size clay model of the SD1, looking remarkably like the finished article, was presented to the British Leyland board. Bache had changed the look of the RT1 because he felt it too angular and he evolved the shape by making it more curvaceous, to become the SD1 as we know it today.
Looking at the development programme, it would now appear that the definitive SD1 shape was complete by December 1971 and yet, it would take a further eighteen months for the styling to be finally signed off by the BL Board. That shows that already, there was a lack of pace in the development of the car at this vitally important stage of its conception. The industry norm was for the car to take 30 months to reach production from this point in 1971 – it actually took 54 months – had the Rover SD1 arrived on the market in 1974, it would surely have made even more of an impact than it finally did.
'Four-door' Maserati - Bache's masterpiece
Early SD1 poses for the camera: In red, the car looked magnificent, and it is not for nothing that David Bache was quoted as saying, "Early clay mock-ups were put alongside cars like Maseratis and Ferraris. Despite the fact that it is a fully practical saloon car and not a cramped grand tourer, it looked perfectly in keeping".
Bache maintained that designers will come up with broadly similar cars for their intended markets given similar environmental stimuli and resources, and was bourne out the fact that in the mid-1970s, we were presented with the Rover SD1, Citroën CX, Lancia Gamma and Renault 20/30 all six-light, fastback designs with wedge-shaped bodies and good attention to aerodynamic detail. There was also the matter of the 1967 Pininfarina BMC 1800, which undoubtedly had a fair influence on these cars.
When speaking in an interview with Car magazine in 1982, Bache actually cited the Ferrari 250LM and 365GTB/4 Daytona as the major influences on the SD1 - and this can certainly be seen in the style around the front end of the car; the headlights and indicators are practically a facsimilie of the classic Ferrari's. Another feature that the SD1 shared with the Daytona was its side swage lines, which managed to add practical as well as aesthetic benefits to the SD1: dirt kicked up from the road was caught in the side creases and the upper flanks would therefore remain relatively clean there would be no mucky hands when pulling the door handles of the SD1!
With the exterior styling of the SD1 settled, Bache worked on the interior, which like the body styling was also a complete departure from the P6. He moved to a more "industrial" design, forgoing the wood and leather ambience of the P6 in favour of an almost stark, Germanic style. The dashboard and steering wheel were textured from soft-feel plastics, a move which in itself was ahead of its time. The design of the dashboard was cleverly made symmetrical in order to facilitate the assembly of both left- and right-hand drive cars.
Design sketch for the interior shows to great effect how the symmetrical dash
design works.
Throughout the interior, clever touches abounded: fully-adjustable steering column, ample small storage areas including nifty under-dashboard lockers, folding rear seats, a removable parcel shelf and internally adjustable door mirrors, to name but a few of these features. All taken for granted in this day and age, but back in 1976, a great leap forward in interior ergonomics. Bache reasoned that he could make a feature out of the fact that the instrument cluster was a unit incorporated as part of this symmetrical dashboard. It wasn't styled, as such, but was simply designed as a box with instruments in it, parked on top of the dashboard in front of the driver.
Chassis and engine - tried and tested
Spen King, who was now in overall charge of technical development of the group’s new models, would oversee the development of the new car, thereby re-uniting the King-Bache partnership that had produced the Rover P6. King was an engineer that would shun high complexity for the sake of it, preferring a well-developed conventional solution, if one were available – and nowhere was this more evident than in the mechanical set-up of the SD1.
Budget constraints partially dictated this, but King himself explained that there were other considerations: "costs certainly played a part in the decision, but also kept the back wheels upright all the time, which was a good thing. And while I was away, they had done comparative testing with the live axle and the deDion suspension – and they reckoned it was good. Afterwards, we did comparisons between SD1 and Jaguar and actually bearing in mind the cost and so forth, the SD1 was just as good. I remember that we did a long trip in France in icy weather against Mercedes-Benz 450 and SD1 showed up extremely well."
The existing Rover V8 Buick engine was mildly warmed over, with its rev limit being upped, slightly giving a small, but useful rise in power (Up to 155Bhp at 5250rpm from 143bhp at 5000rpm) and also an improvement in driveability through freer breathing and new extractor effect exhaust manifolds, and the change in the torque characteristics (maximum torque being delivered at 1950rpm, as opposed to 2700rpm).
When Rover bought the rights to the V8 Buick engine in the mid-Sixties, it can't have known just how far-sighted that decision was – this light and infinitely tuneable engine was used up to the end of the 1990s in Rover's products. Through careful development, this sound design was easily capable of keeping up with more modern power units, and it was still going strong into the twenty-first century
A new Triumph designed Five-speed gearbox was also developed for the SD1 – which was proposed at the time to be first of a family of new gearboxes for use across the Leyland range. The SD1 version was called the LT77 gearbox in-house (because the shaft centre dimension was 77mm) and was first shown in the TR7 rally car, a few months before the launch of the SD1. The design of this gearbox was modular, in as much as different versions of this gearbox could be used for different applications. As it happens, Jaguar was a recipient of this 'box for the XJ6 4.2 in 1979, but the proposed 66mm version that was to appear in the ADO77 and the SD2 never materialised when it became clear that the money had run out to produce these cars.
In terms of suspension for the SD1, there was a departure in store: Whereas the P6 used DeDion rear suspension to great effect, this system was rejected for the SD1 on the grounds of cost and complexity. King maintained that a live rear axle (in this case, a torque-tube type design) would be able to do the job equally as well as any of the esoteric independent systems used in the SD1’s rivals. Careful location and development, concentrated on the bushing for the rear axle were incorporated at the rear – and at the front, industry-standard McPherson struts were employed, as opposed to the horizontal coils used in its predecessor. This may have seen like a retrograde step in terms of technology, but Spen King considered the McPherson strut arrangement to be far less liable to suffer from the effects of camber changes than the double wishbone arrangement in the P6 and, therefore, a more stable solution in emergency manoeuvres.
One major advance for Rover was the adoption of the Burmann Power assisted steering system for the SD1. This was a conventional PAS system, but unlike others of the time, which traditionally retained standard gearing, the advantage of power assistance was put to great use. King decided that much higher gearing could be used than standard, so the SD1 ended-up with gearing equating to 2.7 turns of the wheel from lock to lock. At this point in time, only Citroën with their Diravi system had engineered Power steering to be so directly geared. Development engineers loved this system and it was noted that unlike the Citroen set-up, people new to the SD1 needed much less acclimatisation drive the Rover, although the "sneeze factor" was still somewhat overwhelming for some. It was very conventional it its feel, even though its directness and, therefore, responsiveness were vastly better than its rivals could offer.
Confidence leads to a new factory

Such was the optimistic mood in the early Seventies, no doubt fuelled on by the promise of anticipated huge sales figures furnished by the sales networks, Rover managed to secure finance from British Leyland’s management to build a new factory at the Solihull site, solely to build the new car. This £31million investment, although, endowed with good intention did prove to be a major problem for British Leyland, with a poor Labour relations record, resulting a huge amount of lost days due to industrial action. Lauded as a state of the art factory in 1976, the car producing plant was put on ice as a consequence of the great rationalisation of the Company in 1982.
In the Months leading up to the launch, the SD1 was put through many customer clinics and the feedback was excellent. When lined up against such rivals as the Audi 100, Rover’s own P6 and Volvo 164, people adjudged that the SD1 was a much more expensive car – comparing it favourably with the Jaguar XJ6. This should have spurred Rover on to price the 3500 at a higher level than these immediate rivals, but as we can see, this is not the case – Rover faced a political situation within the Specialist Division of British Leyland and it was decided to pitch the Rover at a price level comfortably below the “basic” XJ6, the 3.4 Series Two model in order to avoid internecine competition.
The existence of the upcoming SD1 was possibly the worst kept secret in the history of the British Motor industry up to that point and yet it still did not lessen the impact of the car's launch, when it finally came in July 1976. The press were ecstatic, raving about the car's styling, the way it performed and how quite simply the car felt so right. The press lauded the SD1 for many aspects but what they particularly liked was its strong, torquey performance which combined with its high gearing making it a very relaxed car to drive indeed. The charismatic V8 added charm to the package.
The new Viking is launched

As Motor magazine surmised after a brief drive at launch, the Rover 3500 was indeed an excellent driver’s car, "On the open road, where the Rover excels, visibility is good and despite their blinkered appearance, the lights are powerful enough to let you exploit the roadholding on twisty roads at night. Only the premature squeal of the 195 HR70 Pirellis, which start making a fuss long before they reach their high adhesion limit, curb one's enthusiasm. Whether these fatter tyres and the ornate alloy wheels are worth the extra cost we shall only be able to judge after driving on standard 185 HR70 tyres."
This brickbat aside – and that was a reflection of the current state of the art in tyre technology, the performance of the (suspiciously quick) pre-production car impressed. "Until the oil pressure takes up the slack in the hydraulic tappets, the engine sounds clattery for a couple of seconds after a cold start. Thereafter, its turbine smooth and feels a lot more vigorous than the previous 3500, especially at the top end. It revs willingly, but not quietly (who wants quiet when the noise was so good?) to the red line at 6000rpm, though such is the low and mid-range torque that you can keep well below 4000rpm and still cover the ground very quickly and quietly. We took no proper performance figures but our stopwatch registered 7.8s for an impromptu squirt from rest to 60mph against the uncorrected speedometer, and Rover claim a top speed of 125mph which we see no reason to doubt."

The above table demonstrates how the SD1 set the cat among the pigeons in the executive car market – those rivals that matched the new big Rover were slower and generally less economical – those that matched the car’s performance and economy were considerably more expensive. Autocar magazine summed up the new car in quite succinct terms, "It is hard to be over-enthusiastic about the new 3500; on every score, its qualities justify any kind of enthusiasm. I would have been hard to predict, especially looking at the bald paper specification, just how well the car would perform, handle and ride.
"Add to that the spaciousness and aerodynamic efficiency of the body, and the attention paid to ensuring that the car will last, and it is easy to see why all competitors are casting worried glances, not only at the car but also at its price. If the 3500 will be built in sufficient numbers, if the quality can be maintained along with the price, and if the ground is not cut from under its wheels by ill-advised legislation, the new 3500 should be one of the successes of the decade."
Unfortunately, as we shall see, all of these provisos that were raised by the magazine’s conclusions concerning build volumes and quality of the product eventually became fact.
As demonstrated by Autocar, the V8 actually proved to be quite economical in this application because overdrive gear ratios meant that during motorway cruising, for example, the engine was only turning 2500rpm at 70mph and therefore, was never stressed. Of course, the V8 liked a drink when pressed, but to make very reasonable progress, one never really had to work it hard.
Not only was the transmission’s set of overdriven ratios lauded, but also the gear change of the new 77mm gearbox came in for fulsome praise. Motor magazine again: "And what a Transmission! A middleweight, ultra-smooth clutch, five perfect gear ratios and, best of all, an outstanding change. Not since driving a Spridget do I recall being able to say that of a car from the Leyland stable…. The slick, quick, positive shifts and the car’s excellent performance go a long way to making the new Rover a real driver’s car. Its handling emphasises the point."
The 3500 was also praised for its good ride and handling and the quick steering made it feel smaller and more responsive than it actually was. "Steering response is exceptionally quick and precise: not quite so high geared as that of the Citroën CX which is positively twitchy until you get used to it, but much quicker than, say, a Jaguar XJ’s. When I got back into the 3.4 its steering felt decidedly vague and unresponsive after the sensitivity I’d quickly adjusted to in the 3500."
Praised to the hilt
What this all meant was that the 3500 appealed to the same pushy young execs that fell for the P6B’s charms. This time though, the 3500 was also a commodious car, something the P6 never was, but not only for passengers, but for luggage too – the hatchback configuration afforded practicality that rivals such as the Ford Granada had no hope of matching. Because of this almost universal acclaim, bouquets being bestowed on the Rover in the UK and Europe, alike, the Rover became the recipient of some quite prestigious rewards.
Car of the Year 1977 was just reward for BL's hard work in getting the SD1 into production. Noted ex-racing driver turned motoring writer Paul Frere, acting as President of the Car of the Year committee said of the SD1, "The Rover 3500 is the first British car for years with a worldwide appeal. It is lavishly equipped, very economical for its size and peformance and offers a good blend of handling and comfort. However you look at Sterling it represents very good value both on the home and export markets."
All this praise culminated in the 3500 being awarded the Don Safety award and also the European car of the Year for 1977 – something that a British Leyland car had not achieved since the BMC1800 in 1964.
Customers agreed with the press and the 3500 was very soon so oversubscribed that people were queuing to buy the car – and worse, some dealers were actually selling delivery mileage examples at a premium over the list price – something that British Leyland had never experienced before. Rover had priced the 3500 at £4750, which at the time, brought it into direct competition with such cars as the Citroen CX, Volvo 144 and Audi 100, all cars with 4-cylinder engines and cars that could not hope to go as well as the V8 engined Rover. Only the V6 Ford Granada 3000 was in the same league at that price point, but that was a vastly more conventional looking car than the Rover and lacked its showroom appeal.
V8-S interior, showing just how modernistic this design was. Not a piece of wood veneer to be seen anywhere! This picture also demonstrates how the dashboard made it from design to production, relatively untouched. It's a shame that the steering wheel wasn't as small as the one depicted in the original design sketch (above).
After the kicking that the public and the media had given British Leyland over the Allegro, Princess and Marina, this was genuinely good news for the Company, but as usual, trouble lurked, not far away. Rover had committed the cardinal sin of not making enough examples to satisfy the demand for the new car. To be fair, no-one within British Leyland had expected the rush to buy the new car, but at the same time, the P6B was a very successful car and the SD1 was so “right” in design and execution that it shouldn't have come as a surprise that people were going to be clamouring for the new car.
Supply problems
The sitution was also excerbated by the BL-wide tool-makers strike in the early months of 1977 - domestic supplies were drastically cut, but more disastrously when the SD1 was put on sale in the EEC in March 1977, riding high on the good publicity from the CotY award and generally excellent press reports, the dealers had no stock which to sell. Derek Whittaker appealed to the sensibilities of the rogue workers, who he said, were costing the company profits - big profits - by not allowing the company to build the car that people across Europe so patently wanted to buy. Again, the company had shot themselves in the foot - all the good pre-launch publicity in the EEC amounted to nothing as people soon associated BL with strikes and non-production.
But things went downhill rapidly for Rover with build problems rearing their ugly head again and reports filtering back rapidly from unhappy customers of tales of woe concerning their cars reliability. These centred mainly on the electrical system, but beyond that, there were innumerable paintwork and fit/finish problems reported too - it seemed that the products of new assembly lines at Solihull were not subject to any meaningful quality control methods. The sheen of a successful launch was so tarnished by these problems – and being a British Leyland product, these problems were highly newsworthy, so public perception of just how fine a car the 3500 was, were soon changed from admiration of an excellent car to disdain for an unreliable one.
Soon the dealers were marking down the trade-in values of the 3500 and the unreliable reputation that the car quickly gained had stuck. As Lancia in the UK will tell you, once you get a bad reputation in the UK, it stays with you for years.
Doubts set in
Rover SD1 estate was developed by Solihull but never reached production, due
to British Leyland's financial woes following the Ryder
Report. Sir Michael
Edwardes, however, liked the car so much that he used it as his personal
runabout. During 1978 and 1979, it was seen frequently in the City of London.
Rover launched the 2300 and 2600 models in late 1977, finally laying to rest the P6 and Triumph 2500 models after their long and distinguished service. As explained before, these inline six cylinder engines were very loosely based on the old Triumph straight six, but with changes to the cylinder heads, new cylinder blocks, crankshafts, carburetion and just about everything else, thereby bringing them up to date.
The new models were warmly received by the press, especially the 2600 model, being viewed as a car that could do 95 percent of what the V8 engined model could do, but at a lower cost. Production of the new engines was slow to build up and again BL were left with the situation of not being able to supply the cars that customers wanted. It was not until the spring of 1978 that one could actually obtain a 2300 without wait: that was an unforgivable crime for the company to commit yet again. There was demand for the 2300 and 2600 models and the factory at Solihull was not producing enough to satisfy this demand.
Buyers remained faithful to the 3500 and the range of 2300/2600 started to sell reasonably well, with the 2600 especially doing well on the continent. The second oil crisis of 1979 affected the Rover range along with all other large cars, but sales held-up relatively well and the arrival of the smaller engined cars meant that Rover could change the marketing emphasis of the SD1, pushing the 2300 and 2600 models, making sure that customers were well aware that there was a path for former 3500 buyers to downgrade to.
Running changes
1979 also brought the first changes to the SD1 range, with the addition of the V8-S model. This was the first attempt by Rover to move the model further upmarket in an attempt to expand the range’s sales potential. The V8-S basically included all options available to the 3500 model as standard, with the addition of such toys as air conditioning and electric sunroof. In effect, this was a test-bed for the North American version of the 3500, which then undergoing preparation work in readiness of its launch the following year.
Despite this, sales continued to fall in line with all other large cars due to the global recession that was now biting very hard. The expansion of the range continued into 1980 with the release of the even more lavish Vanden Plas model, to replace the V8-S, offering even more interior opulence – having every possible optional extra included as standard. Further running improvements were made across the range, and the array of models was expanded and build quality was considerably tightened-up
As the company’s car sales continued to their downturn (1979 marked the first time that the group’s share of the market dropped below 20 per cent) BL was in the midst of serious cash crises. The strike riddled Solihull factory was wound down during 1981, and at great expense in late 1981, SD1 production was moved over to Cowley as the firm regrouped. Besides costs and industrial relations issues, a part of rationale for the move to Cowley was that it permitted body shell build and painting to be done on the same site as final assembly. This was a much more efficient, lower cost and better-quality approach to final production. The shells for Solihull were produced in Castle Bromwich and then shipped by rail, because Rover had not been allowed by the local authority to add a body plant to the SD1 project
When production started at the new plant, it would appear as a face-lifted model, although the first few revised models were, in fact, built in Solihull. In 1981, with Metro successfully launched and the LM10 (Maestro) nearing production, modified versions of existing cars across the BL range started to appear – first was the Ital, then the Acclaim (built under licence) then this revised version of the Rover SD1. Changes range-wide included cosmetic improvements, the rear window was enlarged to improve visibility when reversing, a new instrument panel was incorporated and a slightly tidied-up front-end styling treatment. The face-lift also marked the first appearance of wood veneer inside an SD1
Rover 2000, Diesel - things looking up

Rover SD Turbo was powered by a VM Turbo diesel and aimed primarily at the European market...
Along with these further interior and exterior revisions, came the rebirth of an evocative name from the past: The Rover 2000.
What BL created with this clever piece of “parts bin” engineering was a moderately successful attempt at an entry-level model. Under the bonnet, where previously large, multi-cylinder engines resided, a dainty twin carburettor version of the 1994cc O-Series engine, which it has to be said, looked almost lost in the engine bay. The Rover 2000 was a better performer than its modest 104bhp and large body would have lead one to expect: Topping 105mph and completing the 0-60 dash in about 13 seconds. It was, however, a culture shock to drive one though, if you had previously driven the effortless 3500 or 2600 models. To get the best out of one, being in the right gear ratio at the right time was an absolute must.
Importantly, the SD1’s build quality and rust resistance improved markedly at this point in time – no longer would you see new Rovers sat on the hard shoulder of the Motorway, bonnet up and the driver looking in, a mixture of rage and exasperation on their face. Trade-in values were low, and had remained so since 1977/78, as the trade viewed the SD1 as an unreliable long-shot. Problems with the early ones were legion - paint, trim and electrical fragility were commonplace, but also the 2600 and 2300 suffered from camshaft failures, due to poor design. These new models came at a time, when the SD1’s image was at a low ebb, and sales did pick up slightly as a result of the bargain priced (£5-7million) face-lift, and the lift in quality. The group as a whole also posted increased sales in 1981 and 1982, as the new cars, which offered far more buyer appeal started to appear
Further SD1 variations came thick and fast as British Leyland continued to develop the car. Late in 1982 came the SD Turbo model, a 2393cc Turbo Diesel engine as donated by VM of Italy slotted under the bonnet, which gave a handy 90BHP. Hardly a rocket ship, but as diesels circa 1982 went, it was not a bad piece of kit. Top speed was over 100mph, which made it one of Europe’s fastest oil burners. Unfortunately, like the similarly powered turbo diesel Range Rovers, it did suffer from a distinct lack of bottom end torque and did not go on to sell in particularly large numbers in the UK, but it did do well, particularly in France and Italy – the markets that it was designed for.
'Poor man's Aston-Martin'
What Rover watchers had been waiting for though, appeared in December 1982; a higher powered development of the V8 version: The Vitesse.
The jewel in Austin-Rover's crown: the Rover Vitesse.
For a long time, Rover had watched the rise and rise of BMW in Europe with some envy. They had built a solid reputation for building cars with sporting appeal – something that the 3500 also had, but as market researchers attested, customers were unaware of. Rover wanted a piece of this action, reasoning correctly that if they could create a High Image flagship, this halo effect would trickle its way down the range and give sales a useful fillip.
So, in the lead-up to the launch of the revised range, Rover started work on a higher-powered version of the SD1, which would be unashamedly marketed at as a sports model. Development was centred on incorporating Lucas fuel injection, freer breathing and most importantly, a handy hike in power (up to 190BHP from 155BHP). Of course this increase in power was easily achieved, due to the almost infinitely tuneable nature of the ex-Buick V8 engine. In December 1982 the car was launched in a blaze of sporting fervour (along with the MG Metro Turbo) using the former Triumph go faster moniker, Vitesse, signifying BL’s renewed interest in fast cars.
Originally, the name was going to be something different. John Batchelor recalls: "Back in 1981, I was working at Canley where the High Performance Derivative (HPD) of the SD1 was under development. In addition to deciding what induction system to use (the four twin-choke Webers sounded wonderful but were a mite awkward to keep in tune), they also had to choose a name. Aston Martin was approached for the possible use of the 'Rapide' name, but declined to allow its use, and an alternative in-house name chosen instead. Rover had got as far as producing 'Rapide' strobe side decals for styling reviews."
It was, indeed, pitched as an overtly sporting 3500, with body stripes, lowered suspension, bigger wheels and extra aerodynamic spoilers creating a very favourable impression. The advent of the Vitesse signalled a new confidence at Rover and in a short period of time, it was developed to run in the British and European Touring Car cups, with a great degree of success. As a road car, it also proved popular, being favourably compared with rivals such as the BMW 528i and Saab 900 Turbo, being described by Motor Magazine in April 1983 as a, 'Poor man's Aston-Martin'.
Autocar magazine came way impressed by the Vitesse and gave the car an enthusiastic review, summing up the car thus, “Enthusiastic drivers are likely to relish the stiffly sprung Rover’s handling and acceleration response, if not some slightly agricultural aspects of its ride. It may lack the overall sophistication of some of its peers, yet we ended up liking the car almost for this very reason. It has a distinctly “animal” character all of its own.”
In the end...
The image of the SD1 took a mild recovery, but age slowly took its toll as new and sophisticated rivals such as the Audi 100, Saab 9000 and Mercedes-Benz W124 started to appear. Austin Rover continued to fight the SD1's cause, by introducing new variants, which is unusual so late into a model's cycle: the Vanden Plas trim level became a range of cars with the introduction of the 2600 Vanden Plas and Vanden Plas EFi.
The introduction of further Vanden Plas versions opened up the pleasures of leather and wood to a far wider audience. The Efi model, particularly, was an excellent piece of parts bin model creation, marrying up the 190bhp Vitesse engine with the automatic transmission and leather interior expected of the Vanden Plas model... This would prove to be an effective (if pricey) luxo-cruiser aimed directly at the Audi/BMW/Jaguar market. Because of the attention paid to it by Austin Rover, SD1 sales did hold up well all the way through to the car’s demise and in June 1986, the Rover 800 replaced it.
One interesting anecdote is that the Metropolitan Police force loved the SD1 so much (fast, simple and a boot roomy enough to hold lots of traffic cones) it actually stockpiled a number of them for patrol car use and continued to bringing them into commission up until 1989!
In retrospect the SD1 showed that there was still real strength in depth in terms of design and Engineering within BL, but unfortunately the car was dogged with poor build quality, which gave it a reputation that lived with it until the end. Had BL built the car to a higher standard, not hamstrung it with self-destructing Sixes, launched it as a full range of cars and made enough of them at the start, it is not inconceivable to think that the Specialist Division of British Leyland could have been a success in its own right.
The sad fact is that both Jaguar and Rover’s cars were built so poorly only served to tarnish the image of these great marques, especially overseas: at Jaguar the chairman from 1980-1989, John Egan, and then Ford saved that company during the Eighties and Nineties, but MG Rover’s future remains in the balance. Throughout the late-Seventies and into the Eighties, the speculative media constantly made calls for BL to drop the Austin-Morris part of the Company and concentrate solely on Rover, Jaguar and the sports cars.
As unsavoury as this notion appeared at the time, it was probably the only option...
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